90-DayConcept to Prototype.
Built for Your Market.
From 0.5 kW to 500 kW — motor development, inverter design, power electronics consulting, 3D modeling, and hands-on workshops. We compress 18–36 month cycles to 90 days.
Concept → Prototype
0.5 – 500 kW Range
PEAK EFFICIENCY
Trained & Deployed
Issued / Pending
Our Core Offerings
We deliver advanced power electronics, custom motor engineering, and full-stack simulation consulting.
Motor Development
Radial flux, axial flux, PMSM — FEA simulation, prototype fabrication, production-ready documentation.
Inverter Development
Full-stack power stage, gate drive, firmware, and AI-enhanced FOC control. IEEE 519 built in — no add-ons.
Mechanical & 3D
Thermal-mechanical integration, refrigerant cooling enclosures, prototype fabrication, and drawings.
Analysis & FEA
Power simulations, thermal FEA, CFD optimization, EMI pre-compliance, and multi-layer PCB layout.
Power electronics development
is structurally broken.
18–36 months from concept to production. Unchanged in 30 years. Human-intensive, non-repeatable, non-scalable. $2M+ NRE per design with zero reuse between variants.
Scarce Expert Dependency
Dependent on a handful of senior engineers who cannot be trained fast enough. Knowledge lives in people, not systems.
18–36 Month Cycles
OEMs expect hardware to move at software speed. Hardware development cycles have not moved in three decades.
$2M+ NRE Per Design
Zero reuse between platform variants. Incumbents carry 12-week lead times, high NRE costs, and no design leverage.
Bolted-On Power Quality
Harmonic filters, AFE modules — assembled from blocks never designed together, then patched when problems appear.
Engineering today is artisanal, not systematic. There is no 'design once, apply many times' capability — and this is the hard ceiling that is breaking the electrification transition.
A closed-loop AI design engine.
Four layers. Every design makes it smarter.
Each layer feeds the next. Foundation: systematic teardown and analysis of 50+ global benchmark systems — a data moat no competitor can replicate or purchase.
Knowledge Capture
Systematic teardown & analysis of Danfoss FC102, ABB ACS880, Yaskawa, Fuji, Schneider platforms. Expert interviews captured as video + structured data. IP-protected design library growing with every project.
AI / ML Acceleration
Genetic algorithms for topology optimization. Physics-informed neural networks for topology selection and thermal modeling. GPU cluster optimization of switching strategy and LCL filter. Each design variation evaluated for patent novelty.
Simulation & Validation
Full-system simulation — power stage + control loop + grid model simultaneously. Automated IEEE 519 harmonic compliance. EMI pre-compliance before first PCB. Hardware-in-the-loop with real-time DSP. Digital twin for virtual bring-up.
Production Pipeline
BOM optimization targeting 30–40% cost vs. imports. AI-generated PCB and mechanical layouts. Firmware generation from validated control models. Modular building blocks reusable from 0.5 kW to 500 kW.
Where the platform delivers.
From HVAC chillers to AI data centers — the same SiC-based platform architecture applies across every high-power drive application.
HVAC & Chillers
Centrifugal & screw chiller drives, AFE-integrated systems. Refrigerant-cooled co-design. IEEE 519 built in.
Data Centers
400 kW+ chiller inverters, rack power, UPS systems. Power quality and efficiency as tier-1 requirements.
Automotive & EV
Traction inverters, on-board chargers, auxiliary motors. Same SiC platform — 30% cost advantage.
Industrial Drives
General purpose & specialty drives, 0.5–500 kW. 4-week vs. 12-week lead times. $20B+ TAM.
Avionics & Defense
High-reliability ruggedized designs. DRDO heritage. Proven qualification processes.
AI Infrastructure
Power delivery for AI data center racks, 48V/800V. Deep SiC and thermal expertise.
Semiconductor
Test equipment power stages and precision thermal solutions with advanced simulation.
Water & Wastewater
High-power pump drives. WaveCrest legacy: world's first 225 kW PM pump motor and inverter.
Production-Ready Modules.
Scale without the NRE.
Pre-engineered power stages, control boards, and firmware stacks. Configurable for your exact application requirements in weeks, not years.
150 kW Advanced Inverter
- +SiC MOFSET Technology
- +Integrated Active Front End (AFE)
- +99% Peak Efficiency
- +IEEE 519 Compliant
400 kW Heavy-Duty Drive
- +Modular Parallel Architecture
- +Advanced Thermal Management
- +Ultra-low Harmonic Distortion
- +Real-time Digital Twin telemetry
Redefining the Cost Paradigm.
The European and Japanese incumbents carry immense overhead, resulting in $2M+ NREs and multi-year development cycles. Our AI-accelerated platform radically shifts this equation.
| Metric | Fuji | Danfoss | ABB | Yaskawa | Schneider | Power Flux AI |
|---|---|---|---|---|---|---|
| Development Cycle | 18-24 mos | 24-36 mos | 24-36 mos | 18-36 mos | 24-36 mos | 90 Days |
| NRE Cost | $1.5M+ | $2.0M+ | $2.0M+ | $1.5M+ | $2.0M+ | ~40% Reduction |
| Design Method | Human-Intensive | Human-Intensive | Human-Intensive | Human-Intensive | Human-Intensive | AI-Accelerated |
| Harmonic Compliance | External Filter | External Filter | External Filter | External Filter | External Filter | Built-In (AFE) |
Built by
practitioners.
Power Flux AI is not learning your problem — we have lived it. Built at full power levels, for demanding global customers.
Rakesh Dhawan
35+ years of hands-on power electronics innovation. Built world's first 225 kW PM Motor & Inverter. IIT Kharagpur, University of Minnesota.
AI & Software Infrastructure
A dedicated team of machine learning specialists and digital twin architects building the algorithms that accelerate hardware design.
Embedded Systems Team
Multi-disciplinary experts across PCB design, FPGA control, and safety-critical firmware validation.
Ready to Start a Sprint?
Concept-to-Prototype Sprint
We start with a detailed technical requirements review. Within 90 days, we deliver a working power electronics prototype, AI-optimized thermal/EMI simulation results, and a production-ready BOM.